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BLDC Automatic CNC Coil Winding Machine

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BLDC Automatic CNC Coil Winding Machine Specification

Product Type
BLDC Automatic CNC Coil Winding Machine

General Use
Motor, BLDC Stator, Inductor, and Transformer Coil Winding

Material
Mild Steel Frame with Powder Coating

Type
Automatic CNC Winder

Weight (kg)
Approx. 500

Computerized
Yes

Automatic
Yes

Control System
Microprocessor & PLC Based

Power Source
Electric

Power Consumption
2-3 kW

Coil Diameter
Up to 250 mm

Winding Head
Single/Double (Configurable)

Winding Speed
Up to 3000 RPM

Winding Spindle
Hardened Steel Precision Spindle

Air Pressure
6-8 bar

Drive Type
CNC Servo Drive

Voltage
220-380 V AC, 3 Phase

Dimension (L*W*H)
1700 x 1200 x 1550 mm

Feature
High Precision, Touch Screen, Auto Wire Tension Control

Color
Blue & White

Wire Tension System
Electronic Tensioner with Feedback Control

Lamp/Light Provision
LED Illuminated Working Area

Max Wire Diameter
Up to 2 mm

Memory Storage
100+ Program Memory

Ambient Temperature Range
5°C - 40°C

Noise Level
< 65 dB

Display Interface
7 Inch LCD Touch Screen

Safety Features
Emergency Stop, Overload Protection

Lubrication System
Automatic

Min Wire Diameter
0.02 mm

Humidity Operating Range
20% - 90% RH

About BLDC Automatic CNC Coil Winding Machine

This is a completely SERVO CNC Model

Auto Stator Gripping

Schneider Electric make Servo Motor drive and HMI Touch

(Double spindle with double drive

Suitable for precise layer winding

suitable for wire size 21 swg to 27 swg

Suitable for4 slot stator to 20 slot stator

With automatic stator gripping

With a unique tension controller & Pneumatic by Janatics

With 1 set of winding tools

A Upgraded Model with all updated features

Precision and Productivity Combined

This CNC coil winding machine is purpose-built for diverse coil manufacturing needs, such as motors, BLDC stators, inductors, and transformers. With electronic wire tension control, up to 3000 RPM winding speed, and a hardened steel spindle, it delivers high consistency across every coil. Its memory and easy programming boost efficiency for batch production and frequent design changes.

Advanced User Interface and Control

A vivid 7-inch LCD touch screen offers intuitive control, while a microprocessor and PLC-based controller streamline setup and monitoring. Over 100 program slots allow operators to store varied winding patterns, making changeovers rapid and ensuring minimal downtime during production shifts.

Safety and Durability Assured

Operator safety is a priority, featuring emergency stop, electronic overload protection, and an automatic lubrication system. Designed with a powder-coated steel frame and robust components, this machine withstands continual operation in environments ranging from 5C to 40C and humidity up to 90% RH.

FAQ's of BLDC Automatic CNC Coil Winding Machine:

Q: How does the electronic tensioner with feedback control benefit the coil winding process?

A: The electronic tensioner with feedback control guarantees consistent wire tension throughout the winding cycle. This minimizes wire breakage, ensures uniform coil shapes, and enhances the reliability and electrical performance of the final product.

Q: What types of coils can be produced with this CNC winding machine?

A: This machine is versatile and suitable for winding coils used in motors, BLDC stators, inductors, and transformers, accommodating various coil designs and wire sizes from 0.02 mm to 2 mm in diameter.

Q: Where can this coil winding machine be installed and operated effectively?

A: Designed for industrial environments, it is ideal for factories, manufacturing units, and workshops in India or abroad, capable of operating in ambient temperatures between 5C and 40C and humidity levels from 20% to 90% RH.

Q: What is the process for programming and switching between winding tasks?

A: Operators can use the 7-inch LCD touch screen to program or recall winding tasks. With over 100 program memory slots, transitioning between different coil designs is quick-simply select the stored program corresponding to the coil specifications needed.

Q: What safety features are provided for operator protection?

A: For safety, the machine is equipped with an emergency stop button, overload protection mechanism, automatic lubrication, and a brightly lit, LED-illuminated working area, helping prevent accidents and ensuring machine longevity.

Q: How does automatic lubrication contribute to machine maintenance?

A: The automatic lubrication system reduces routine maintenance demands, prevents premature wear of moving components like spindles, and extends the operational life of the machine for long-term reliability and smoother performance.

Q: What are the primary benefits of using this automatic CNC coil winding machine for manufacturers and exporters?

A: Manufacturers and exporters benefit from precise, rapid, and repeatable coil winding, minimized manual errors, reduced labor costs, and the ability to handle diverse coil requirements with ease-all contributing to higher productivity and consistent product quality.

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